Thermal afterburning plant at 5 kiln plants

The company Birk supplies as general contractor a thermal afterburning plant / thermal exhaust air purification plant as horizontal execution in the Turn-Key concept to a new customer from the range of the laser technology/Rapid-Prototyping-Formenbau. The post-combustion plant / exhaust air purification plant was designed for a raw gas volume flow of 360 mn³/h from the exhaust gases of 5 upstream heat treatment plants.

The thermal afterburning plant is equipped with separate butterfly valves to allow simultaneous operation of 3 furnaces. The post-combustion plant was specially designed for this production or manufacturing process and the existing kiln plants. The exhaust gas cleaning system has been designed to be particularly compact for the required performance data and delivered ready for operation.

It has been designed in such a way that it can be set up on the intermediate floor on site above the existing kiln plants so that no additional production area is required and no adjustments are required in the existing installation of the production plants. Due to the complete pre-assembly and delivery of the plant on the steel console, the assembly time could be reduced to a minimum - which meant only shortest downtimes for the customer's production.

The overall scope of the turn-key concept of the plant also included the raw gas supply by means of a precisely adapted manifold concept from the heat treatment plants, as well as the clean gas discharge by means of an industrial chimney system. Of course, Birk was also responsible for the entire site supervision, assembly of the mechanics and electrics and commissioning with seamless handover to the customer's production.

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